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Advancing chemical manufacturing processes through data-driven approaches: A survey

Kottavalasa, Yellam Naidu
•
Snidaro, Lauro
2025
  • journal article

Periodico
CHEMOMETRICS AND INTELLIGENT LABORATORY SYSTEMS
Abstract
The chemical industry is the backbone of global manufacturing, driving innovation across multiple sectors. Since chemical processes are complex and dynamic in nature, it is still difficult to maintain efficiency, consistency in product, and optimize process parameters. Traditional approaches often fall short in handling these complexities, prompting manufacturers to adopt data-driven methodologies, including statistical models, machine learning techniques, and deep learning architectures. This survey discusses how these models help in fault detection, process optimization, and quality control. We examine the role of statistical models in capturing process variation, machine learning models in detecting patterns and anomalies, and neural networks in predictive maintenance and real-time monitoring. Additionally, we explore fusion-based architectures, including hybrid statistical, machine learning, and deep learning methods, that facilitate better fault detection and parameter estimation. The survey also highlights how data-driven approaches support sustainable chemical manufacturing by enabling real-time decisions, adaptive control, and effective process monitoring.
DOI
10.1016/j.chemolab.2025.105553
WOS
WOS:001607215900001
Archivio
https://hdl.handle.net/11390/1316544
info:eu-repo/semantics/altIdentifier/scopus/2-s2.0-105019649077
https://ricerca.unityfvg.it/handle/11390/1316544
Diritti
open access
license:creative commons
license uri:http://creativecommons.org/licenses/by-nc-nd/4.0/
Soggetti
  • Chemical industry

  • Data-driven model

  • Fault detection

  • Fusion model

  • Neural network

  • Process optimization

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