Thermal-performance evaluation of coolant passages with staggered arrays of pin fins

Three-dimensional laminar forced convection including steady-periodic transition is investigated up to periodic-chaotic transition in the fully developed region of coolant passages with staggered arrays of pin fins. Comparative examples concern overall pressure losses and heat transfer characteristics of circular, square and elliptical pins made of nickel and copper. In the numerical model, transient conjugate heat transfer is assumed and space periodicities in pressure, velocity components and temperatures are taken into account. In the range of operative conditions investigated, overall friction factors increase almost linearly with the Reynolds number, while the increase of overall Nusselt numbers with the Reynolds number is characterized by two slope changes connected with the onset of streamwise vortices, and the shedding of transverse vortices, respectively. The use of copper, instead of nickel, increases the overall Nusselt number with all shapes, but is particularly beneficial to the elliptical section. Square pins are characterized by the highest values of friction factors, but are also the best performers as far as convection enhancing is concerned. The reverse is true for the elliptical pins which are characterized by the lowest values of friction factors, but are the worst performers as far as convection enhancing is concerned. On the basis of overall performances, the elliptical pins made of copper are the best choice, at least in the upper range of Reynolds numbers investigated.