Iterative and Participative Axiomatic Design Process in complex mechanical assemblies: case study on fusion engineering

The present paper proposes a structured Product Development Lifecycle (PDL) model to deal with the concept design stage of complex assemblies. The proposed method provides a systematic approach to design, aimed to improve requirements management, project management and communication among stakeholders as well as to avoid project failures reducing project development time. This research also provides suggestions and recommendations for utilizing different analysis, synthesis and assessment methodologies along with the proposed approach. The process developed, named Iterative and Participative Axiomatic Design Process (IPADeP), is consistent with ISO/IEC 15288: 2008 – “Systems and software engineering”, and INCOSE Systems engineering handbook. It is an iterative and incremental design process, participative and requirements driven, based on the theory of Axiomatic Product Development Lifecycle (APDL). IPADeP provides a systematic methodology in which, starting from a set of experts’ assumptions, a number of conceptual solutions are generated, analysed and evaluated. Based on the results obtained, new iterations can be performed for each level of decomposition while product requirements are refined. In this paper, we applied IPADeP to the initial phase of conceptual design activities for DEMO divertor-to-vacuum vessel locking system in order to propose new innovative solutions.