A methodological procedure, based on results from batch experiments, is proposed and applied to a selected wastewater treatment plant generating a poorly degradable sludge, to identify the best configuration and ozone dosage for full-scale application of sludge ozonation. Samples of pre-thickened and digested sludge were collected, tested at different ozone dosages and characterized to gather useful data for energy, economic and carbon footprint balances. The most viable scenario was found to be sludge pre-treatment at the lowest tested dosage (20 mg O3/g VS), yielding energy, cost and GHG emission net savings of 177 MWh/y, 57.8 k€/y and 6.38 Mg CO2-eq./y, respectively. Sensitivity analyses, conducted by varying the specific energy required for ozone generation and the unit costs for sludge disposal and resource supply, confirmed the stability of this scenario, whereas a field pilot-scale testing is advisable to verify modified process conditions for a safe and efficient application of sludge ozonation. The proposed methodology, including laboratory batch anaerobic digestion tests, scenario definition and energy/economic/environmental balances, could be preliminary applicable to all situations to broadly analyze all involved aspects and give a useful overview about the effective applicability of sludge ozonation.
