Cerium oxide powders are widely used and are of fundamental importance in catalytic pollution control and energy production due to the unique chemical properties of CeO2. Processing steps involved in catalyst preparation, such as high-temperature calcination or mechanical milling processes, can alter the morphological and chemical properties of ceria, heavily affecting its final properties. Here, we focus on the tuning of CeO2 nanopowder properties by mild- and high-energy milling processes, as the mechanochemical synthesis is gaining increasing attention as a green synthesis method for catalyst production. The textural and redox properties were analyzed by an array of techniques to follow the aggregation and comminution mechanisms induced by mechanical stresses, which are more prominent under high-energy conditions but strongly depend on the starting properties of the ceria powders. Simultaneously, the evolution of surface defects and chemical properties was followed by Raman spectroscopy and H2 reduction tests, ultimately revealing a trade-off effect between structural and redox properties induced by the mechanochemical action. The mild-energy process appears to induce the largest enhancement in surface properties while maintaining bulk properties of the starting materials, hence confirming its effectiveness for its exploitation in catalysis.
