A novel electromagnetic design and a new manufacturing process for the cavity BPM (Beam Position Monitor)

The Cavity Beam Position Monitor (BPM) is a beam diagnostic instrument which, in a seeded Free Electron Laser (FEL), allows the measurement of the electron beam position in a non-destructive way and with sub-micron resolution. It is composed by two resonant cavities called reference and position cavity, respectively. The measurement exploits the dipole mode that arises when the electron bunch passes off axis. In this paper we describe the Cavity BPM that has been designed and realized in the context of the FERMI@Elettra project [1]. New strategies have been adopted for the microwave design, for both the reference and the position cavities. Both cavities have been simulated by means of Ansoft HFSS [2] and CST Particle Studio [3], and have been realized using high precision lathe and wire-EDM (Electro-Discharge) machine, with a new technique that avoids the use of the sinker-EDM machine. Tuners have been used to accurately adjust the working frequencies for both cavities. The RF parameters have been estimated, and the modifications of the resonant frequencies produced by brazing and tuning have been evaluated. Finally, the Cavity BPM has been installed and tested in the presence of the electron beam.